RackHobbing1

RH Series – Rack Hobbing Machine

Achieve next-level precision and high-efficiency performance in rack manufacturing with the CHARLES RH-1600 Rack Hobbing Machine, engineered explicitly for heavy-duty cutting and superior accuracy.

Features of Headstock

  • Extended Service Life: All gears in the headstock are carburized by heat treatment and precision ground to ensure maximum durability.
  • High Efficiency at Low Speeds: The spindle is driven by a wide speed motor, which provides high-efficiency machining even during low-speed operations.
  • Heavy Load Resistance: High-capacity ball bearings used in the headstock feature a larger contact area, greatly enhancing resistance for heavier axial and radial cutting loads.

Quality Inspection & Rigorous Testing

To guarantee ultimate positioning accuracy and reliable field performance, every single machine undergoes strict international standard testing before delivery

  • Dynamic Characteristics Testing for High-Speed Spindle: Conducted under various speeds to inspect and control dynamic balance, vibration, noise, temperature rise, thermal deformation, and high-speed rotation accuracy.
  • Standard Mold Cutting Test: Every machine is subjected to a standard mold debugging cutting test to ensure the final output quality perfectly meets customer expectations.
  • Ball Bar Testing: Executed according to strict ISO specifications to verify circular path performance and contouring accuracy.
  • Laser Inspection: A dedicated laser unit is employed to inspect positioning accuracy and provide optimal compensation. We conduct 5 instances of back-and-forth inspection to collect comprehensive statistical data.

Machine Specifications

MODEL UnitRH-1600
TRAVEL
X-axismm1600
Y-axismm900
Z-axismm500
DISTANCE
Arbor center to table surfacemm1100
BALLSCREW
3 axes (dia. x pitch)mmR50 x P12
TABLE
Sizemm1600 x 800
Recommended safety loadkg2000
T-slot (no. x w. x dist.)mm7 x 18 x 125
ARBOR
Module range-M0.5-M12
Arbor speedRPM150
Arbor diametermm50
Fixing key for hob and arbor engagement (w x h)mm12 x 8
Hob diametermm145-200
Max. hob widthmm100

Control Systems & Rapid Rates

  • RAPID TRAVERSE & RATE: Axes feed rate reaches X:20, Y:20, Z:15 m/min.
  • MITSUBISHI CONTROL SYSTEM (Optional)
    • Version: E80 (8.4" full-color screen)
    • Spindle motor (wide speed range): 7.5 / 11 kW
    • Three axes motors: 4.5 / 4.5 / 4.5 kW
  • FANUC CONTROL SYSTEM (Optional)
    • Version: 0i-MF (Plus) (10.4" full-color screen)
    • Spindle motor (wide speed range): βP15, 7.5 / 9.0 kW
    • Three axes motors: 4.0 / 4.0 / 4.0 kW
  • MACHINE DATA
    • Power required: 38 kVA
    • Air pressure required: 6 kg/cm²
    • Max. size (L x W x H): 490 x 382 x 287 cm
    • Net weight: 14500 kg
    • Container for export: 20' flat rack

Note

The stated machine size includes the screw type chip conveyor. Upon customer's request, customized design of the machine is available. The machine design, sizes, specifications, and structure are subject to change without prior notice.

Dimensional Drawings of Machines

To facilitate your workshop floor planning, CHARLES provides detailed dimensional layouts for our complete lineup including the LVC, LVCQ, MVC, DC, and RH Series. For the RH Series, the total layout footprint measures approximately 4700 mm in width with an overhead clearance height up to 3914.08 mm.

(Web Designer Note: Insert the technical layout blueprints from Rack Hobbing (4).webp here.)

Various Spindles & Spindle Torque Output Diagrams

Each machining center from CHARLES comes equipped with a high-precision spindle, available in both #40 and #50 spindle tapers. To perfectly align with your specific machining requirements, we offer three types of spindle transmission methods:

  • Belt Type Spindle BBT40
  • Direct-Drive Spindle BBT40
  • Built-in Type Spindle BBT40

Review our performance data charts—including configuration diagrams for βiI 8, βiI 12, βiI 15, αiI 8, αiI 12, and αiI 15—to match the exact torque output and motor speed required for your factory application.

For tailored configurations, official quotes, or technical consultations regarding the RH Series, please feel free to contact our engineering team today.